This project involved a full reconstruction of an old deck that was originally built without permits, out of compliance, and structurally unsafe. The existing structure was visibly leaning, poorly supported, and did not meet any modern building standards. Because of its condition and the steep grade of the property, the deck posed a real safety risk and could not be repaired. A complete rebuild was the only responsible option.
I began the project with a full site assessment, documenting structural issues and measuring the existing layout. After that, I prepared detailed construction drawings for the new deck, including framing, footing placement, elevations, and connection details. These drawings were submitted as part of the permit application. I handled the entire permitting process from start to finish and coordinated directly with the township until the permit was approved.
Excavation was one of the most challenging parts of the project. The backyard sits on a rocky slope, and digging the required holes to code depth was extremely labor-intensive. Despite the difficult terrain, I completed the excavation by hand and installed six 14-inch diameter footings at a depth of 48 inches, strictly following Pennsylvania building requirements.
With the foundation in place, I began constructing the new framing system using heavy-duty materials for maximum strength and long-term durability. The deck is supported by 6×6 posts, two double beams, and a properly flashed, code-compliant ledger connection. All framing was meticulously leveled and aligned to ensure a perfectly straight and solid structure.
For the decking surface, I used 2×6 boards, providing superior strength and a sturdy walking surface. Every component was fastened using high-quality exterior-rated hardware to ensure longevity and structural reliability. The final result is a deck that feels extremely solid underfoot, with zero flex or movement.
Throughout the project, I maintained full transparency with the homeowner, providing updates at each stage of construction. After completion of framing, footings, and decking, the township conducted multiple inspections. The project passed every inspection on the first attempt, confirming that all work met or exceeded code requirements.
The finished deck is not only stronger and safer than the original structure, but also visually clean, level, and built for decades of use. This rebuild greatly increased both the safety and value of the property, giving the homeowner peace of mind and a durable outdoor space they can rely on.
Project Summary
Deck size: 12' x 12'
Permit: Full construction drawings prepared, submitted, and approved prior to build
Footings: Six 14” concrete footings, 48” deep, hand-dug in rocky slope conditions
Ledger: Code-compliant attachment with flashing and inspection approval
Duration: 21 working days (solo)
Labor cost: $23,500 (materials not included)
Front Porch Construction with Code Compliance
At SolidStem, we don’t just build structures - we build long-lasting value.
This entry porch project was designed and constructed from the ground up following all township requirements and professional building standards.
Before construction began, we obtained an official building permit, ensuring full compliance with local codes. The process started with careful site preparation and excavation, followed by installation of reinforced concrete footings designed for long-term stability and frost resistance.
A pressure-treated frame was built on 6×6 structural posts, securely anchored with through bolts for maximum strength. The stair system features uniform riser heights and deep, comfortable treads - all within code specifications.
We used 2×10 joists at 16” O.C., and all connections were reinforced with Simpson Strong-Tie hardware to guarantee safety and durability. The guardrails are 36” high, spaced less than 4”, making them completely code-compliant and safe for families.
The entire structure is finished with pressure-treated decking and capped handrails, ensuring resistance to moisture and rot. Each step and connection is built to last - solid, square, and true.
Front Porch Rebuild - Code-Compliant & Built to Last
This project transformed an aging, uneven porch into a safe, solid, and beautifully finished structure built to meet all modern code requirements. I personally managed every step — from designing and obtaining the building permit to completing all construction and finishing work by hand.
The existing porch was fully demolished, and I reused and reinforced the original continuous concrete footing. The surface was leveled with shims and precision planing to eliminate height variations of up to 4 inches.
The new framing was built with pressure-treated 2x6 joists and a triple rim board, all reinforced with Simpson Strong-Tie hardware for maximum rigidity and long-term durability. Each 6x6 post was custom-shaped, sanded, primed with shellac-based BIN primer, painted with high-quality exterior enamel, and sealed with protective polyurethane for lasting weather resistance.
Decking and railings were finished with Trex composite boards, providing a clean, elegant look and zero maintenance. Flashing and butyl tape were added to all critical connections for moisture protection.
The result - a perfectly level, quiet, and rock-solid porch that will stay beautiful and strong for decades.
Project Summary
Permit: Full design and permit approval completed prior to construction
Foundation: Existing continuous concrete footing leveled and reinforced
Framing: Pressure-treated 2x6 joists, triple rim board, Simpson Strong-Tie hardware
Decking/Railing: Trex composite boards and fascia
Columns: 6x6 posts, shellac primer, enamel paint, polyurethane finish
Duration: 14 working days (solo)
Labor cost: $13,000 (materials not included)
Custom Composite Deck Renovation
This full-scale renovation of a two-tier deck combines high-quality materials with custom carpentry to deliver both lasting durability and a clean, refined appearance. The project involved the removal of the old deck boards, selective reinforcement of the frame, and a complete resurfacing using Trex composite decking in a warm, natural tone.
One of the standout challenges was the integration of new decking into the existing structure without removing the railing system. We developed a precise cutting and installation strategy that allowed us to preserve the railing posts while seamlessly installing new fascia and surface boards. This required meticulous measurement, custom cuts, and solid blocking to reinforce transitions—executed with millimeter-level precision.
We also designed and installed custom stair skirts and risers, replacing several rotted stringers and adding extra support where needed to meet composite decking standards. To hide visible gaps and cuts, we fabricated moldings and skirts from Trex fascia board scraps, ensuring a consistent color and texture throughout. Even the septic tank access was smartly hidden under matching Trex with a discrete access hatch.
To finish the project, we applied a color-matched waterproofing stain to all exposed cut edges of the deck. This not only enhances the aesthetic but protects the composite core from dirt and discoloration—something most builders skip, but we believe makes a lasting difference.
This project is a perfect example of how thoughtful design, skilled craftsmanship, and client-focused solutions can elevate a standard renovation into something truly custom. From careful material selection and cost-saving purchases to long work days under the summer sun, every decision was made to deliver long-term value and visual harmony.
